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Signaling

EMCL-based controllers implement the signaling recommendations specified by CAN-CiA. Those specify the utilization of two LEDs (ERROR and RUN), the ERROR LED being red, and the RUN LED being green. LED states and the meaning of every signal are defined as follows.

The following table defines all the possible LED states:

Signal

Description

On

LED is constantly on.

Off

LED is constantly off.

Single flash

LED generates a short flash (approx. 200 ms) followed by a long off phase (approx. 1000 ms).

Double flash

LED generates two short flashes (approx. 200 ms), separated by an off phase (approx. 200 ms) and finished by a long off phase (approx. 1000 ms).

Triple flash

LED generates three short flashes (approx. 200 ms), separated by an off phase (approx. 200 ms) and finished by a long off phase (approx. 1000 ms).

Blinking

LED generates a on-off sequence with a frequency around 2.5 Hz (on during approx. 200 ms and off during approx. 200 ms).

The meaning of every signal depends on the communication implemented protocol:

CANopen signaling

The ERROR LED indicates the status of the CAN physical layer, and any errors due to missing CAN messages (sync, guard or heartbeat). Next table shows the CANopen ERROR LED truth table:

Signal

State

Description

Off

No error

Device is in working condition.

Single flash

Warning limit reached

At least one of the error counter of the CAN controller has reached or exceeded the warning level (too many error frames).

Double flash

Error control event

A guard event (NMT-slave) has occurred.

Triple flash

Sync error

The sync message has not been received within the configured communication cycle period time out.

On

Bus off

The CAN controller is in bus off.


The RUN LED indicates the status of the CANopen network state machine. The next table shows the CANopen RUN LED truth table:

Signal

State

Description

Blinking

Pre-operational

The device is in state PRE-OPERATIONAL.

Single flash

Stopped

The device is in state STOPPED.

On

Operational

The device is in state OPERATIONAL.

For further information of signaling mechanism see: "Additional specification. Part 3: Indicator specification" – CiA Draft Recommendation 303.

EtherCAT signaling

The EtherCAT run LED shall indicate the status of the EtherCAT state machine. Next table shows the EtherCAT run LED truth table: 

RUN LED

Slave State

Off

INIT

Blinking

PRE-OPERATIONAL

Single Flash

SAFE-OPERATIONAL

On

OPERATIONAL

The EtherCAT error LED show errors such as watchdog timeouts and unsolicited state changes due to local errors.

ERROR LED

Slave State

Off

No error.

Blinking

Invalid configuration.

Single flash

Local error.

Double flash

Watchdog timeout.

On

Application controller failure.

The EtherCAT link LED show the state of the physical link activity on this link.

LINK LED

Slave State

Off

Port closed.

Flickering

Port open (activity on port).

On

Port open (no activity on port).

  For further information about EtherCAT LED signalling see the corresponding specifications here.

Internal error signaling 

If a high severity error occurs inside the motion controller, an special LED signalling has been developed.

Error identification

Signalling

RUN LED (Green)

FAULT LED (Red)

INTERNAL ERROR

Interleaved blink

Blinking (Initial status: OFF)

Blinking (Initial status: ON)

The frequency of the blinking is different than the used for communication, and is product dependent.

If this error occurs, contact directly with Ingenia.

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