Connectors Overview
P1 and P2 Power pins
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P1 Supply Power pins |
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|---|---|---|---|---|
|
Pin |
Name |
Type |
Function |
WARNING, POWER TERMINALS! |
|
1 |
POW_SUP |
Power |
Power supply positive (DC bus). |
Power pins can have high voltages > 50 V, always respect clearance and creepage requirements (Typ > 0.25 mm)! Dimension PCB traces and connectors according to the current of the application! |
|
2 |
GND_P |
Power supply negative (Power Ground). |
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|
Chassis |
PE |
Protective Earth connected to driver housing and fixing M2.5 threads. |
Ensure basic insulation (Min > 0.5 mm) between protective earth and other live circuits. |
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|
P2 Motor Power pins |
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|---|---|---|---|---|
|
Pin |
Name |
Type |
Function |
WARNING, POWER TERMINALS! |
|
1 |
PH_A |
Power |
Motor phase A for 3-phase motors, positive for DC motors. |
Power pins can have high voltages > 50 V, always respect clearance and creepage requirements (Typ > 0.25 mm)! Dimension PCB traces and connectors according to the current of the application! |
|
2 |
PH_B |
Motor phase B for 3-phase motors, negative for DC motors. |
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|
3 |
PH_C |
Motor phase C for 3-phase motors (do not connect for DC motors). |
||
|
Chassis |
PE |
Protective Earth connected to driver housing and fixing M2.5 threads. |
Ensure basic insulation (Min > 0.5 mm) between protective earth and other live circuits. |
|
|
Everest CORE connector |
Recommended mating contact |
Description |
|---|---|---|
|
Up to 11.2 ARMS rated motors |
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|
Ø 1.52 mm, 4 mm pitch, gold plated power pins. |
|
Beryllium copper TH pin receptacle. Gold plated. |
|
Mill-Max 9372-0-15-15-23-27-10-0 |
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|
> 11.2 ARMS rated motors |
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|
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Direct solder to PCB. TH pad with min. hole Ø 1.63 mm. Ensure PCB tracks are wide enough to withstand the target current. |
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P3 Feedback connector
The pinout of the Feedback connector is exactly the same for Everest CORE (EVE_CORE) and Everest NET (EVE_NET) although the position of the connector is different.
|
P3 Feedback connector |
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|---|---|---|---|---|---|---|---|
|
# |
Signal name |
Description |
Type |
# |
Signal name |
Description |
Type |
|
1 |
GND_A |
Analog Ground. If no external analog circuits are used, do not connect this pin at all. If used, do not connect this pin to GND_D directly. Instead, use a ferrite bead or 1 Ω resistor in between. |
Power |
2 |
GND_A |
Analog Ground. If no external analog circuits are used, do not connect this pin at all. If used, do not connect this pin to GND_D directly. Instead, use a ferrite bead or 1 Ω resistor in between. |
Power |
|
3 |
DNC |
Reserved. Do not connect (leave floating). |
-
|
4 |
AN1_P |
Analog input 1. Can be used as a command source or for torque sensing. |
16 bit differential analog input |
|
5 |
DNC |
6 |
AN1_N |
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|
7 |
DNC |
8 |
AN2_P |
Analog input 2. Can be used as a command source or for torque sensing. |
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|
9 |
DNC |
10 |
AN2_N |
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|
11 |
DNC |
12 |
DNC |
Reserved. Do not connect (leave floating). |
- |
||
|
13 |
MOTOR_TEMP
|
Motor temperature sensor input. 0 V to 5 V level high impedance input. |
12 bit single-ended analog input |
14 |
DNC |
||
|
15 |
GND_D |
Digital signal Ground. |
Power |
16 |
NC |
Internally not connected. Recommended to leave them unconnected. |
|
|
17 |
HALL_1 |
Digital hall 1. |
Input, 3.3 V level single-ended. |
18 |
NC |
|
|
|
19 |
HALL_2 |
Digital hall 2. |
20 |
GND_A |
Analog Ground. If no external analog circuits are used, do not connect this pin at all. If used, do not connect this pin to GND_D directly. Instead, use a ferrite bead or 1 Ω resistor in between. |
Power |
|
|
21 |
HALL_3 |
Digital hall 3. |
22 |
GND_D |
Digital signal Ground. |
||
|
23 |
CLL
|
Reserved. Must be tied or pulled-down to GND_D. |
- |
24 |
DIG_ENC_1A |
Incremental encoder 1 A. |
Input, 3.3 V level single-ended. |
|
25 |
CHL |
Reserved. Must be tied or pulled-up to 3.3 V. |
26 |
DIG_ENC_1B |
Incremental encoder 1 B. |
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|
27 |
CLL
|
Reserved. Must be tied or pulled-down to GND_D. |
28 |
DIG_ENC_1Z |
Incremental encoder 1 Index.
|
||
|
29 |
CHL |
Reserved. Must be tied or pulled-up to 3.3 V. |
30 |
DIG_ENC_2A |
Incremental encoder 2 A. |
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|
31 |
DNC
|
Reserved. Do not connect (leave floating).
|
32 |
DIG_ENC_2B |
Incremental encoder 2 B. |
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|
33 |
DNC
|
34 |
DIG_ENC_2Z |
Incremental encoder 2 Index. |
|||
|
35 |
DNC |
36 |
GND_D |
Digital signal Ground. |
Power |
||
|
37 |
DNC |
38 |
ABSENC1_CLK |
Clock output for Absolute Encoder 1. |
Output |
||
|
39 |
DNC |
40 |
ABSENC1_DATA |
Data input for Absolute Encoder 1 (supports SSI or up to 2 BiSS-C encoders connected in daisy chain topology).
|
Input |
||
|
41 |
DNC |
42 |
DNC |
Reserved. Do not connect (leave floating). |
- |
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|
43 |
DNC |
44 |
GND_D |
Digital signal Ground. |
Power |
||
|
45 |
DNC |
46 |
DNC
|
Reserved. Do not connect (leave floating). |
- |
||
|
47 |
DNC |
48 |
DNC |
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|
49 |
DNC |
50 |
DNC |
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|
51 |
DNC |
52 |
DNC |
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|
53 |
DNC |
54 |
DNC |
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|
55 |
DNC |
56 |
DNC |
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|
57 |
DNC |
58 |
DNC |
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|
59 |
GND_D |
Digital signal Ground. |
Power |
60 |
GND_D |
Digital signal Ground. |
Power |
Notes and naming conventions:
-
The connector is symmetric, and the polarity does not affect the interface board.
-
All pins are tolerant to 3.3 V unless otherwise noted.
-
Unused digital outputs should be left unconnected.
-
Unused digital inputs should be connected to GND_D.
-
Unused analog inputs should be connected to 1.65V_REF.
-
"_P" and "_N" indicates positive and negative terminals of differential signals
-
"\" Indicates inverted (active low) signal
-
"NC" means Not Connected. Pins marked with NC can be tied to GND or 3.3 V, but the best practice is to leave them unconnected.
-
"DNC" means Do Not Connect. Pins marked with DNC must not be tied to any driving voltage, including GND or 3.3 V.
-
"CLL" means Connect to Low Level. Pins marked with CLL must be tied or pulled-down to 0 V.
-
"CHL" means Connect to High Level. Pins marked with CHL must be tied or pulled-up to 3.3 V.
|
Manufacturer |
Everest CORE connector |
Required mating connector |
Description |
|---|---|---|---|
|
Hirose Electric |
|
|
60-pin mezzanine stacking board connector. 0.5 mm pitch. Center strip, gold-plated surface mount contacts. 3 mm stacking height. Hirose DF12 connectors operation and storage temperature, when mounted, is -45ºC to 125ºC. |
P4 Everest CORE Interface connector
Although using the same physical connector as Everest NET (EVE-NET), position and pinout are different in Everest CORE (EVE-CORE).
|
P4 Everest CORE Interface connector |
|||||||
|---|---|---|---|---|---|---|---|
|
# |
Signal name |
Description |
Type |
# |
Signal name |
Description |
Type |
|
1 |
GND_D |
Digital signal Ground. |
Power |
2 |
GND_D |
Digital signal Ground.
|
Power |
|
3 |
5V_D |
5 V, 300 mA continuous logic supply input. Must be low ripple and ensure ±2% regulation tolerance or less. It is advised to connect all four 5V_D pins. It is recommended to provide at least 500 mA input current if pins 9 or 10 (3.3V_D) are used to drive external circuits. The rise time of the 5 V supply must be between 2 ms and 10 ms to guarantee a proper initialization. |
Power input |
4 |
5V_D |
5 V, 300 mA continuous logic supply input. Must be low ripple and ensure ±2% regulation tolerance or less. It is recommended to connect all four 5V_D pins. It is advised to provide at least 500 mA input current if pins 9 or 10 (3.3V_D) are used to drive external circuits.
The rise time of the 5 V supply must be between 2 ms and 10 ms to guarantee a proper initialization. |
Power input |
|
5 |
5V_D |
6 |
5V_D |
||||
|
7 |
GND_D |
Digital signal Ground. |
Power |
8 |
GND_D |
Digital signal Ground.
|
Power |
|
9 |
3.3V_D |
3.3 V, 250 mA max. output to supply peripherals. Excessive current demand on this pin could cause failure or even permanent damage to the Everest CORE.
|
Power output |
10 |
3.3V_D |
3.3 V, 250 mA max. output to supply peripherals. Excessive current demand on this pin could cause failure or even permanent damage to the Everest CORE.
|
Power output |
|
11 |
GND_D |
Digital signal Ground. |
Power |
12 |
GND_D |
Digital signal Ground.
|
Power |
|
13 |
GND_D |
14 |
MCB_SPI_MISO |
Motion Control Bus, Master input Slave output |
Output |
||
|
15 |
GND_D |
16 |
MCB_SPI_MOSI |
Motion Control Bus, Master output Slave input |
Input |
||
|
17 |
GND_D |
18 |
\MCB_SPI_CS |
Motion Control Bus, Chip Select input |
|||
|
19 |
GND_D |
20 |
MCB_SPI_CLK |
Motion Control Bus, Clock input |
|||
|
21 |
GND_D |
22 |
MCB_SYNC0 |
Motion Control Bus, synchronization signal 0 |
|||
|
23 |
GND_D |
24 |
MCB_SYNC1 |
Motion Control Bus, synchronization signal 1. It is strongly suggested to pull-up this signal to 3.3V with a 10 kΩ resistor. |
Output |
||
|
25 |
GND_D |
26 |
MCB_IRQ |
Motion Control Bus, interrupt request output. Add a pull-down resistor 10 kΩ to this pin. |
|||
|
27 |
GND_D |
28 |
DNC |
Reserved. Do not connect (leave floating).
|
-
|
||
|
29 |
NC |
Internally not connected. Recommended to leave them unconnected.
|
- |
30 |
GND_D |
Digital signal Ground.
|
Power |
|
31 |
NC |
32 |
GND_D |
||||
|
33 |
\STO1 |
Safe Torque Off input 1 (non-isolated). Both \STO1 and \STO2 must be high-level (3.3 V and 5 V level compatible) to allow operation of the motor. Holding different logic states (STO1 ≠ STO2) for more than 1s will cause a latching fault. |
Input |
34 |
\STO2 |
Safe Torque Off input 2 (non-isolated). Both \STO1 and \STO2 must be high-level (3.3 V and 5 V level compatible) to allow operation of the motor. Holding different logic states (STO1 ≠ STO2) for more than 1s will cause a latching fault.
|
Input |
|
35 |
DNC |
Reserved. Do not connect (leave floating). |
- |
36 |
DNC
|
Reserved. Do not connect (leave floating).
|
- |
|
37 |
FAULT_SIGNAL |
Fault state signaling output. Can directly drive a (typically) red LED anode at 3.3 V up to 3 mA.
|
Output |
38 |
\HW_RESET |
Everest CORE reset input. Keeps the motion controller disabled with low power consumption. A minimum low-level pulse of 100 µs is needed for resetting Everest CORE. 2 kΩ pull-up to 3.3 V is internally included. |
Input |
|
39 |
GND_D |
Digital signal Ground.
|
Power |
40 |
DNC |
Reserved. Do not connect (leave floating).
|
- |
|
41 |
\EXT_FAULT |
External fault input. Could be configured to force the Everest CORE state-machine to the Fault state (motor will be stopped) when the pin is driven to 0 V. Includes an internal weak pull-up, although external pull-up to 3.3 V is advised. |
Input |
42 |
PWM_BRAKE |
PWM output for driving a mechanical brake. Configurable up to 40 kHz. A high level indicates the motor is free to move. Add a 10 kΩ ~ 47 kΩ pull-down resistor to this pin to ensure the brake is always in a safe state during boot-up or reset situations when this pin might be in high impedance. |
Output |
|
43 |
GPO4 |
Digital Output 4.
|
Output |
44 |
DNC |
Reserved. Do not connect (leave floating).
|
- |
|
45 |
DNC |
Reserved. Do not connect (leave floating).
|
- |
46 |
DNC |
||
|
47 |
GPI1 |
Digital Input 1.
|
Input |
48 |
DNC |
||
|
49 |
GPI2 |
Digital Input 2.
|
50 |
ABSENC2_CLK |
Clock output for Absolute Encoder 2.
|
Output |
|
|
51 |
ABSENC2_DATA |
Data input for Absolute Encoder 2 (supports SSI only)
|
52 |
DNC |
Reserved. Do not connect (leave floating).
|
- |
|
|
53 |
GPI3 |
Digital Input 3.
|
54 |
DNC |
|||
|
55 |
GPO1 |
Digital Output 1.
|
Output |
56 |
GPO2 |
Digital Output 2.
|
Output |
|
57 |
GPO3 |
Digital Output 3.
|
58 |
GPI4 |
Digital Input 4.
|
Input |
|
|
59 |
GND_D |
Digital signal Ground.
|
Power |
60 |
GND_D |
Digital signal Ground.
|
Power |
|
61 |
DNC |
Reserved. Do not connect (leave floating).
|
- |
62 |
DNC |
Reserved. Do not connect (leave floating).
|
- |
|
63 |
DNC |
64 |
DNC |
||||
|
65 |
DNC |
66 |
DNC |
||||
|
67 |
GND_D |
Digital signal Ground.
|
Power |
68 |
GND_D |
Digital signal Ground.
|
Power |
|
69 |
NC |
Internally not connected. Recommended to leave them unconnected.
|
- |
70 |
NC |
Internally not connected. Recommended to leave them unconnected.
|
- |
|
71 |
NC |
72 |
NC |
||||
|
73 |
NC |
74 |
NC |
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|
75 |
1.65V_REF |
1.65 V voltage reference output with sink/source capability up to ±10 mA. Excessive current demand or noise coupled to this pin can cause a loss of performance or even malfunction of Everest CORE: route by following the best layout practices.
|
Power output |
76 |
NC |
||
|
77 |
3.3V_REF |
3.3 V voltage reference output with sink/source capability up to ±10 mA. Excessive current demand or noise coupled to this pin can cause a loss of performance or even malfunction of Everest CORE: route by following the best layout practices.
|
78 |
DNC |
Reserved. Do not connect (leave floating).
|
||
|
79 |
GND_A |
Analog Ground. If no external analog circuits are used, do not connect this pin at all. If used, do not connect this pin to GND_D directly. Instead, use a ferrite bead or 1 Ω resistor in between. |
Power |
80 |
GND_A |
Analog Ground. If no external analog circuits are used, do not connect this pin at all. If used, do not connect this pin to GND_D directly. Instead, use a ferrite bead or 1 Ω resistor in between. |
Power |
Notes and naming conventions:
-
The connector is symmetric, and the polarity does not affect the interface board.
-
All pins are tolerant to 3.3 V unless otherwise noted.
-
Unused digital outputs should be left unconnected.
-
Unused digital inputs should be connected to GND_D.
-
Unused analog inputs should be connected to 1.65V_REF.
-
"_P" and "_N" indicates positive and negative terminals of differential signals
-
"\" Indicates inverted (active low) signal
-
"NC" means Not Connected. Pins marked with NC can be tied to GND or 3.3 V, but the best practice is to leave them unconnected.
-
"DNC" means Do Not Connect. Pins marked with DNC must not be tied to any driving voltage, including GND or 3.3 V.
Motion Control Bus
Everest CORE can be controlled as a slave by means of its proprietary Motion Control Bus (MCB). Check how in the Summit Series Reference Manual.
MCB Layout is critical
Note, the high-speed MCB signals (MCB_SPI_MOSI, MCB_SPI_MISO, MCB_SPI_CLK) must be routed with care. Not following the best high speed layout practices will result in communication problems and loss of data. Please:
-
Do not ever route these signals close to the motor phases or switching nodes of DC/DCs. Keep a safe > 15 mm distance to switching noise.
-
Ensure they have a good GND return on all its length on the PCB. Route them as strip lines, if possible microstrip for longer distances is also recommended.
-
Keep line impedances between 60 Ω and 150 Ω.
-
Avoid T stubs and acute angles.
-
Minimize crosstalk to other signals by reducing parallel coupled length.
-
Consider adding 0 Ω ~ 47 Ω series termination resistors at the end of the fast lines as a provision to minimize reflections in case communication issues arise.
|
Manufacturer |
Everest CORE connector |
Required mating connector |
Description |
|---|---|---|---|
|
Hirose Electric |
|
|
80-pin mezzanine stacking board connector. 0.5 mm pitch. Center strip, gold-plated surface mount contacts. 3 mm stacking height. Hirose DF12 connectors operation and storage temperature, when mounted, is -45ºC to 125ºC. |