Everest S Safe EVAL - Product Description

Everest S EVAL EtherCAT

Ready-to-use servo drive used for evaluation of EVS-S-NET-E featuring EtherCAT communications.

EVS-S-EVAL-E

PRODUCTION

8 V_DC

60 V_DC (continuous)

49 µF

Note that EVS-S-EVAL uses ceramic capacitors. The capacitance value varies with DC bias and temperature.

8 to 50 V_DC

_{Providing the logic supply is optional, as the drive is supplied from the DC bus (single supply) on its full operating voltage range. When supplied from logic, an intelligent switch will stop consuming from the DC bus.}

4 s

500 ms

45 A @ 60 ºC

Typically, 45 A can be obtained working at 48 V, 20 kHz with an appropriate cooling to keep case temperature under 60 ºC. On higher temperatures an automatic current derating will be applied to protect the system. See Product Description#Thermal and Power Specifications below.
For disambiguation on current definitions please see Disambiguation on current values and naming for Ingenia Drives. 

60 A @ 1 sec

Notice that peak current could be limited by an automatic current derating algorithm. In order to get 60 A, case temperature should be kept below 35 ºC.

> 3 kW

_{How the output power is calculated in an Ingenia drive.}

99.73% @ 10 kHz

99.55% @ 20 kHz

99.04% @ 50 kHz

95.25% @ 100 kHz

_{Note 1: these values assume a Sinusoidal commutation and no load connected.}

Rotary brushless (SVPWM and Trapezoidal)

10 kHz, 20 kHz (default), 50 kHz & 100 kHz

3 phase, shunt-based current sensing.

16 bit ADC resolution.

Accuracy is ±2% full scale.

Current gain is configurable in 3 ranges:

• 2.475 mA/count

• 1.352 mA/count

• 0.570 mA/count

Current ranges for the 3 configurable current gains:

• ±81.1 A

• ±44.3 A

• ±18.7 A

50 kHz

_{Check the Power Stage & Control loops relationship section below.}

25 kHz

_{Check the Power Stage & Control loops relationship section below.}

• Digital Halls (Single-ended)

• Quadrature / Incremental encoder (RS-422 or Single-ended)

• Absolute Encoder (BISS-C BP3) (RS-422 or Single-ended): up to 2 at the same time

The following feedback protocols are supported and can be used outside of the Functional Safety certification (Phase 2):

• SSI

Network communication: EtherCAT with Safety over EtherCAT (FSoE)

CANopen over EtherCAT (CoE)

File over EtherCAT (FoE)

Ethernet over EtherCAT (EoE)

Failsafe over EtherCAT (FSoE)

• Cyclic Synchronous Position

• Cyclic Synchronous Velocity

• Cyclic Synchronous Torque

• Cyclic Synchronous Current

• Profile Position (trapezoidal & s-curves)

• Profile Velocity

• Interpolated Position (P, PT, PVT)

• Homing

• Fail-safe over EtherCAT (FSoE)

• Safe Torque Off (STO)

• Safe Stop 1 time controlled (SS1-t)

• Safe Input (SI)

• Fail-safe over EtherCAT (FSoE)

• Safe Torque Off (STO)

• Redundant Safe Output (SOUT)

• Safe Stop 1 time controlled (SS1-t)

• Safe Input (SI)

• Safe Stop 1 ramp monitored (SS1-r)

• Safe Stop 2 time controlled (SS2-t)

• Safe Stop 2 ramp monitored (SS2-r)

• Safe Operating Stop (SOS)

• Safe Acceleration Range (SAR)

• Safely Limited Speed (SLS)

• Safe Speed Range (SSR)

• Safely-limited Position (SLP)

• Safely Limited Increment (SLI)

• Safe Direction (SDI)

• Safe Velocity (SV)

• Safe Position (SP)

Not Supported

Safe Feedback with the combination of 2 individual encoders:

• Digital Halls

• QEI

• Absolute Encoder - BISS-C BP3

_{See Safe Feedback Combinations (DEN-S-NET Safe Motion - future release) for further details.}

None

1 x Redundant Safe Output. Logic level, active-low.

Designed to be used with an external SBC (Safe Brake Control).

SIL3

PLe, Cat. 3

≤ 25 ms

1 x Redundant Safe Input. Non-Isolated. Logic level (3.3 V and 5 V tolerant). Active-low.

• Safety over EtherCAT (FSoE) - ETG.5100 V1.2.0

• Safe Input

≤ 50 ms

Targeted standards (certification pending):

• EN 61800-5-2:2017

• EN IEC 62061:2021

• EN 61508:2010

• EN ISO 13849-1:2015

• EN 61784-3:2021

Safe Feedback 1

Safe Feedback 2

Safety Functions allowed

-

-

STO, SS1-t, and SI

STO, SOUT, SS1-t, and SI

BISS-C BP3 - Port 1

BISS-C BP3 - Port 2

N/A

STO, SOUT, SS1-t, and SI

Safe Velocity Functions: SS1-r, SLA, SAR, SLS, SSR, SDI, SV, SSM

Safe Position Functions: SS2-r, SS2-t, SOS, SLP, SLI, SP

BISS-C BP3 - Port 1

QEI

N/A

STO, SOUT, SS1-t, and SI

Safe Velocity Functions: SS1-r, SLA, SAR, SLS, SSR, SDI, SV, SSM

Safe Position Functions: SS2-r, SS2-t, SOS, SLP, SLI, SP

Digital Halls 

BISS-C BP3 - Port 2

N/A

STO, SOUT, SS1-t, and SI

Safe Velocity Functions: SS1-r, SLA, SAR, SLS, SSR, SDI, SV, SSM

Safe Position Functions: SS2-r, SS2-t, SOS, SLP, SLI, SP

Digital Halls 

QEI

N/A

STO, SOUT, SS1-t, and SI

Safe Velocity Functions: SS1-r, SLA, SAR, SLS, SSR, SDI, SV, SSM

Safe Position Functions: SS2-r, SS2-t, SOS, SLP, SLI, SP

4x non-isolated single-ended digital inputs - 5 V logic level & 3.3 V compatible. Can be configured as:

• General purpose

• Positive or negative homing switch

• Positive or negative limit switch

• Quick stop input

• Halt input

4x non-isolated single-ended digital outputs - 5 V logic level (continuous short circuit capable with 470 Ω series resistance) - 8 mA max. current. Can be configured as:

• General purpose

• Operation enabled event flag

• External shunt braking resistor driving signal

• Health flag

1x ±10 V, 16 bit, fully differential analog input for load cells or torque sensors. Can be read by the Master to close a torque loop.

Configurable over any of the digital outputs (see above).

_{Enabling this function would require an external transistor or power driver.}

1 A, 50 V, dedicated brake output. Open drain with re-circulation diode.

_{Brake enable and disable timing can be configured accurately.
PWM modulation available to reduce brake voltage and power consumption.}

1 x Redundant Safe Input. Non-Isolated. Logic level (3.3 V and 5 V tolerant). Active-low.

1x dedicated, 5 V, 12-bit, single-ended analog input for motor temperature (1.65 kΩ pull-up to 5 V included).

NTC, PTC, RTD, linear voltage sensors , silicon-based sensors and thermal switches are supported.

• Hardcoded / hardwired Drive protections:

  • Automatic current derating on voltage, current and temperature

  • Short-circuit Phase to DC bus

  • Short-circuit Phase to Phase

  • Short-circuit Phase to GND

• Configurable protections:

  • DC bus over-voltage

  • DC bus under-voltage

  • Drive over-temperature

  • Drive under-temperature

  • Motor over-temperature (requires external sensor)

  • Current overload (I²t). Configurable up to Drive limits

  • Voltage mode over-current (with a closed current loop, protection effectiveness depends on the PID).

The configurable protections are configurable up to the drive limits. In any case when the limits are reached, the drive is completely switched off with the current reduced to 0.

• Motion Control protections:

  • Halls sequence / combination error

  • Limit switches

  • Position following error

  • Velocity / Position out of limits

CE Marking

• EMC: Electromagnetic Compatibility Directive (2014/30/EU) 

• Safety: Machinery Directive (2006/42/EC)

• RoHS 3: Restriction of Hazardous Substances Directive (2011/65/UE + 2015/863/EU)

• EN 61800-3:2018 Category C3

• IEC/EN 61800-5-1: Adjustable speed electrical power drive systems - Safety requirements - Electrical, thermal and energy

IEC 60068-2:

• IEC 60068-2-1:2007: Test Ad, Cold

• IEC 60068-2-2:2007: Test Be, Dry Heat

• IEC 60068-2-38:2009: Test Z/AD, Composite temperature / humidity cyclic

• IEC 60068-2-78:2012: Test Cab, Damp heat, steady state

• IEC 60068-2-6:2007: Test Fc: Vibration (sinusoidal)

• IEC 60068-2-27:2008: Test Ea: Shock

10 kHz

10 kHz

10 kHz

20 kHz

20 kHz

20 kHz

50 kHz

50 kHz

25 kHz

100 kHz

50 kHz

25 kHz